What equipment is needed for artificial marble?
As a material widely used in the building decoration and home furnishing industries, artificial marble has continued to grow in market demand due to its beautiful, durable and cost-controllable features. To produce high-quality artificial marble, a range of specialized equipment is required. This article will introduce in detail the equipment required to produce artificial marble and its functions, and attach relevant data for reference.
1. Overview of artificial marble production process
The production of artificial marble mainly includes raw material mixing, shaping, curing, cutting, grinding and polishing. Each link requires specific equipment support. The following are the main production processes and corresponding equipment:
| production link | Equipment required |
|---|---|
| Raw material mixing | Mixers and batching systems |
| Forming | Vacuum vibration table, mold |
| solidify | Curing oven, maintenance equipment |
| cutting | Bridge cutting machine, water jet cutting machine |
| polishing | Automatic polishing machine, edge grinding machine |
2. Detailed introduction of core equipment
(1) Mixer
The mixer is used to evenly mix raw materials such as resin, stone powder, and pigments. A high-speed mixer is usually used to ensure that the ingredients are fully blended and to avoid color differences or air bubbles.
| Device type | Power | Capacity |
|---|---|---|
| high speed mixer | 5-15kW | 100-500L |
| planetary mixer | 7-20kW | 200-1000L |
(2) Vacuum vibration table
The vacuum vibration table is used to eliminate air bubbles in the mixture and make the material densely formed through vibration. Its vacuum degree and vibration frequency are key parameters.
| parameters | Standard value |
|---|---|
| Vacuum degree | -0.09MPa or more |
| Vibration frequency | 3000-5000 times/minute |
(3) Curing oven
The curing oven accelerates the curing reaction of the resin by heating, and temperature control directly affects product quality.
| temperature range | Curing time |
|---|---|
| 80-120℃ | 2-6 hours |
(4) Cutting and polishing equipment
Cutting equipment includes bridge cutting machines and CNC water jet cutting machines, while polishing equipment uses multi-grinding head automatic polishing machines to improve efficiency.
| Equipment | Function |
|---|---|
| Bridge cutting machine | straight cut |
| Water jet cutting machine | Complex shape cutting |
| Automatic polishing machine | Surface gloss treatment |
3. Other auxiliary equipment
In addition to core equipment, auxiliary equipment such as dust removal systems, transportation equipment, and testing instruments are also needed to ensure a clean production environment and stable product quality.
4. Equipment purchase suggestions
When purchasing equipment, you need to consider production capacity needs, budget and technical support. It is recommended to give priority to equipment with a high degree of automation and low energy consumption to reduce long-term operating costs.
Through the above analysis, we can have a comprehensive understanding of the equipment and functions required for artificial marble production. Reasonable configuration of equipment is the key to ensuring product quality and production efficiency.
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